High-Voltage Vacuum Feedthroughs up to kV for UHV


High Voltage Vacuum Feedthroughs (kV Interfaces for UHV Systems)

kV-level insulated feedthroughs engineered for creepage distance, stability, and vacuum breakdown mitigation.

  • Best for: electron guns, ion sources, electrostatic elements, detector bias
  • Common interfaces: stud / cable termination, CF/KF/custom flanges
  • Customization: voltage/polarity, duty cycle, ceramic length, bakeout constraints
High Voltage Vacuum Feedthroughs

kV-Level Insulated Interfaces for UHV & Accelerator Systems

Overview

High voltage (HV) vacuum feedthroughs are hermetic interfaces designed to safely transmit kilovolt-level electrical potentials across vacuum boundaries while maintaining HV/UHV integrity. They are commonly used in electron guns, ion sources, electrostatic beamline components, and detector bias systems.

What Is a High Voltage Vacuum Feedthrough?

A high-voltage vacuum feedthrough provides an insulated electrical path from atmosphere to vacuum using ceramic-to-metal sealing and optimized insulation geometry. Its primary role is to prevent electrical breakdown in vacuum while ensuring long-term stability.

Why High Voltage Design Matters in Vacuum

High-voltage operation in vacuum introduces challenges such as:

  • Surface flashover and vacuum breakdown
  • Creepage distance limitations
  • Field enhancement at interfaces
  • Thermal and mechanical stress during bakeout

Proper HV feedthrough design mitigates these risks through material choice and geometry control.

Voltage Range & Design Features

  • Voltage range: kV-level (application dependent)
  • Key features:
    • Long creepage distance insulation
    • Optimized ceramic geometry
    • UHV-compatible sealing
    • Stable performance during bakeout
    • CF / KF / custom flange compatibility

Typical Applications

  • Electron guns and cathode assemblies
  • Ion sources and extraction electrodes
  • Electrostatic lenses and deflectors
  • Detector bias feed lines
  • High-voltage test and research chambers

Customization Options

  • Voltage rating and polarity
  • Ceramic length and diameter
  • Flange standard and size
  • Termination style (stud, cable, custom)
  • Cleaning and bakeout constraints

Engineering Specification Checklist

  • Target voltage and polarity
  • Vacuum level (HV / UHV)
  • Flange type (CF / KF / custom)
  • Duty cycle and operating environment
  • Bakeout temperature
  • Mechanical constraints or drawings