PDMS Molding Service | Custom PDMS Replica Molding & Soft Lithography
PDMS Molding Service | Custom PDMS Replica Molding & Soft Lithography
Design Realized provides professional PDMS molding and soft lithography services for researchers, startups, and product developers. We support rapid prototyping, small-batch manufacturing, and custom microfabrication projects using high-quality PDMS replication techniques.
What Is PDMS Molding?
PDMS (Polydimethylsiloxane) is a flexible silicone elastomer widely used for microfabrication, microfluidics, biomedical devices, and prototype development.
Using a master mold fabricated from silicon, metal, or other materials, PDMS can accurately replicate microstructures, channels, grooves, and surface patterns with excellent fidelity.
Our PDMS Molding Capabilities
We provide:
- PDMS replica molding
- Soft lithography
- PDMS microchannel fabrication
- Microneedle mold replication
- PDMS groove plates
- Microfluidic chip fabrication
- Custom elastomeric devices
- Prototype and low-volume production
Compatible Master Molds
We can replicate PDMS parts from:
- Silicon master molds
- Metal master molds
- Microneedle masters
- 3D printed masters
- CNC-machined masters
- Customer-supplied molds
If you do not have a master mold, we can fabricate one for you through our Master Mold Fabrication Service.
Applications
Microfluidics
PDMS is widely used for:
- Microfluidic chips
- Lab-on-chip devices
- Organ-on-chip platforms
- Flow control systems
Microneedles
PDMS molds can be used for:
- Dissolvable microneedles
- Hydrogel microneedles
- Cosmetic microneedles
- Drug delivery research
Biomedical Devices
- Cell culture platforms
- Tissue engineering devices
- Biosensors
- Research prototypes
Why Choose PDMS?
- Excellent replication accuracy
- Optical transparency
- Biocompatibility
- Flexible and durable
- Rapid prototyping capability
- Low manufacturing cost
One-Stop Development Support
Our team can assist with:
- Design review
- Master mold fabrication
- PDMS casting and curing
- Demolding and inspection
- Prototype optimization
- Small-batch production
How to Request a Quote
Please provide:
- CAD files or drawings
- Master mold dimensions
- Required quantity
- PDMS thickness requirements
- Application details (optional)
Our engineering team will review the design and provide a manufacturing recommendation and quotation.
Typical Lead Time
Most PDMS molding projects are completed within 2–3 weeks depending on complexity and quantity.
Related Services
- Master Mold Fabrication
- Microneedle Fabrication
- Microfluidic Device Prototyping
- Silicon Microfabrication
- Soft Lithography Development